Purpose of Position
- To monitor the plating chemical preparation, Chemical monitoring and maintenance, Chemical indent, conducting experiment etc.
- Ensure Plating chemistries are analysed, Monitored and controlled on regular basis in plating plant
Specific Responsibilities
- Ensure that the Quality policy is understood, implemented, and practiced at all levels in the plating department.
- Establish and maintain documented procedures for the identification of chemicals at all stages in the plating department.
- Establish and maintain a documented procedure for process control in the plating department.
- Conduct a monthly review of trends in the plating chemicals and initiate corrective action for major deviations in the chemistry.
- Establish and maintain a documented procedure for handling, storage, preservation, and labeling of chemicals in the plating department.
- Maintain and control inventory of plating chemicals and safety equipment in the plating department.
- Ensure proper housekeeping and disposal of used chemical containers in the plant.
- Prepare a monthly statement of chemical consumption in-plant.
- Ensure Gold/Silver accountability norms are fixed and reported every month.
- Develop and maintain SOPs, WIs, and formats required for the lab.
- Participate in the goal-setting process for the department and strive for excellence.
- Maintain housekeeping standards and ensure safety measures.
Specific Authorities:
- In charge of the Lab
- Authorized to analyze the plating baths and make chemical additions
- Authorized to update the Lab records
- Lab analytical chemicals ordering in Coupa
- Preparation and modification of the Lab and Chemicals storage & handling procedures (QMS/EHS)
- Authorized to operate ICP
- Lab and Chemical safety
- Draw chemicals from Main Chemical stores
- Gold addition to bath in the presence of Finance, WH, and Plating Manager or their representative
- Addition of Silver Potassium Cyanide.
Skill Sets & Competencies
- Electroplating Process Knowledge: Understanding the fundamentals and practical aspects of electroplating.
- Chemistry Preparation: Skills in preparing and handling chemical solutions for plating.
- Process Parameters: Knowledge of factors influencing plating quality such as temperature, current density, and solution composition.
- Analytical Techniques: Proficiency in techniques including Atomic Absorption Spectroscopy (AAS), Inductively Coupled Plasma (ICP), pH measurement, turbidity measurement, conductivity measurement, Oxidation-Reduction Potential (ORP) measurement, wet analysis, and gravimetric analysis.
- Plating Experimentation: Experience with Hull Cell testing for evaluating plating quality.
- Troubleshooting: Ability to diagnose and resolve issues in the plating process.
- Plating Quality Requirements: Understanding quality standards and requirements for plating.
- Chemical Handling and Safety: Knowledge of proper handling, storage, and safety procedures for chemicals.
- 5S Housekeeping Technique: Familiarity with this technique for organizing and maintaining a clean workspace.
- SAP Exposure: Experience using SAP software for process management and reporting.
- Gold Accountability: Understanding of gold-related processes such as gold assay, variance, and stock reporting (advantageous).
- Performance Monitoring and Reporting: Skills in monitoring, controlling, and improving plating processes and chemicals.
- Process Validation and Revalidation: Experience with validating and revalidating electroplating processes.
- Basic Computer Skills: Proficiency in MS Office and other basic computer applications.
- QMS and System Requirements: Understanding of Quality Management Systems (QMS) and requirements specific to the plating area.
- IATF 16949 Compliance: Knowledge of and ability to execute requirements of the IATF 16949 standard for automotive quality management.
- EHS Compliance: Adherence to Environmental, Health, and Safety regulations.
