Ensure adherence and compliance to the Ford Production System (FPS)
Understand and consistently apply standard manufacturing operating systems and principles
Enforce compliance with Safety Operating System practices to achieve zero injuries
Ensure compliance with Quality Operating System to achieve zero defects
Use Andon data to prioritize efforts to achieve 100% flow
Identify Controls best practice; launch enablers Training and Change control.
Liaison with IT on IT / Controls interface issues
Drawing approvals and updates, Hydraulic, Pneumatic, Electrical.
Monitor use of structured software specifications, organize training for OEM's as required
Issue resolution during machine builds and installation.
Troubleshoot and resolve production related downtime. (i.e. PLC programs, HMI Screens, etc)
Set-up and maintenance of industrial bar code scanners and printers
Run off equipment per Ford specifications at supplier and plant to validate capability and robustness including safety.
Ensure production systems meet objectives through R&M, Process design and FMEA's
Work with Plant and manufacturing engineering personnel with appropriate timing and installation documentation, to ensure efficient / timely installation and validation.
Capability to use software to solve manufacturing problems the users are facing
Ensure the identification and capture of lessons learned along with their application to new programs, as well as the impact to existing strategies and standards
Troubleshoot PLC, Robot, and other Automation problems
Update program backups for Automation
Program new installations of vision, fastening, dispense, leak test, electrical test, gantry and conveyor systems
Reprogram automation for engineering changes and improvements
Flexibility to work in both Ford Manufacturing plant (FTM) and AAT
Able to travel to support IMG plants within the region as require/assign.
Responsibilities
Ensure adherence and compliance to the Ford Production System (FPS)
Understand and consistently apply standard manufacturing operating systems and principles
Enforce compliance with Safety Operating System practices to achieve zero injuries
Ensure compliance with Quality Operating System to achieve zero defects
Use Andon data to prioritize efforts to achieve 100% flow
Identify Controls best practice; launch enablers Training and Change control.
Liaison with IT on IT / Controls interface issues
Drawing approvals and updates, Hydraulic, Pneumatic, Electrical.
Monitor use of structured software specifications, organize training for OEM's as required
Issue resolution during machine builds and installation.
Troubleshoot and resolve production related downtime. (i.e. PLC programs, HMI Screens, etc)
Set-up and maintenance of industrial bar code scanners and printers
Run off equipment per Ford specifications at supplier and plant to validate capability and robustness including safety.
Ensure production systems meet objectives through R&M, Process design and FMEA's
Work with Plant and manufacturing engineering personnel with appropriate timing and installation documentation, to ensure efficient / timely installation and validation.
Capability to use software to solve manufacturing problems the users are facing
Ensure the identification and capture of lessons learned along with their application to new programs, as well as the impact to existing strategies and standards
Troubleshoot PLC, Robot, and other Automation problems
Update program backups for Automation
Program new installations of vision, fastening, dispense, leak test, electrical test, gantry and conveyor systems
Reprogram automation for engineering changes and improvements
Flexibility to work in both Ford Manufacturing plant (FTM) and AAT
Able to travel to support IMG plants within the region as require/assign.
Qualifications
Bachelor's degree of Engineering or relate.
3-5 Years experience in Manufacturing electrical/controls field
Fundamental working knowledge of PLC logic and controls
Electrical background (Electrician or Technician)
Able to Gather, Analyze, evaluate data to provide an option to decision making and presented.
Excellent English communication such as verbal and writing. Preferably background particularly Stamping Facilities.
Ability to demonstrate leadership behaviors combined with outstanding interpersonal, teambuilding and communication skills.
Project management and organizational experience (Min 2 years)
Experience within manufacturing (Plant, Eng, etc) (Min 2 years).
Networking and communication protocols experience (Min 2 years)
Experience with PLC (Siemens/Allen Bradley),HMI, VFD, Profinet, AutoCAD, C and RSLOGIX software and systems (Min 2 years)
Working Knowledge of Metal Stamping Presses and Automation.(Min 2 years)
Ownership and Responsibility are strong require.
Strong organizational, administrative and conflict management skills.
Ability to learn, develop and motivate towards delivery of objectives
Be Involved in team direction/activities and drive teamwork and unity.
Ownership and Responsibility are strong requirement.
